Fashion, Lifestyle

What Process is Used to Make Letterman Patches?

Tailor your letterman jacket with school logo. Apply embroidery techniques used for altering patches and integrate stencils. Place a letterman patch on the jacket. You can choose from custom chenille patches and custom embroidered patches. Embpunch produces, customizes, and designs patches for companies so that they look awesome on the market. Our high quality patches are available at the cheapest rates. Our other standout feature is our fast delivery system.

The process to make Letterman Patches

You would need a sewing machine to make a patch. embroidery machine would be needed to stitch the patch onto clothing. The first step would be drawing the pattern.

How to make letterman patches:

Drawing patch’s pattern

It consists of five steps.

Measuring dimensions

First size the length and width of the jacket where the embroidery patch has to be sewn. Use a letter template as a guide for stitching. Stencils must match the dimensions of the chosen area of the jacket. Sewing machine settings must match the ones you use when sewing the patches.

Tracing outline

You must outline the alphabet in two colors using two different patterns. Each letter must be separated by thin lines. All the letters should have uniform thickness.

Make initials

Your initials/embleme/school name should be clearly visible. Make sure you use a contrasting color like white. Have a nice texture like chenille. Add your school colors to make your logo complete.

Cut out your designs

Lines used for knitting patterns show where each stitch goes. Two layers of the pattern exist.

A thread color makes an outline around the top layers and a border around the lower layers.

Carve out the fabric’s upper layer

Sewing machines cut by hand should be used in combination with cutting mats to prevent damage to sewing equipment. A cutting mat allows you to easily cut out the fabric without damaging the needle or thread. The inner layer must always be present to ensure that you have enough material to sew, even when working with very thin fabrics.

How to make letterman patches: Creating Your Letterman Patch

Here is the next part of process to create a Letterman Patch. We will guide you step by stepping to create a lettermanpatch. So stay along.

Stabilize the patch

You need to keep the patch straight during embroidery because if it moves during stitching it might tear off, or it might cause your stitches to be uneven. Take a thin coat of glue onto the paper backing using a brush and then smudge it across the surface of your fabric.

Fasten your inner layer’s fabric on the machine’s hoop attachment

Stitches are made using needles and threads. Sewing machines use bobbins as sources for threads. Place the bobbin so that its axis lies perpendicular to the sewing surface. Sewing stitches are created when the needle passes through the fabric being stitched.

Embroider the letter

You will need to make sure that the letters fit together nicely before starting to embroider them. There are times when you may want to do the letter border first before doing the external layer. When adding the external layer, the embroidered letters should be snugly fitted together. Cut off any loose threads before adding another layer.

Carve out the patch

Sewing your own clothes is fun, but it takes lots of time. You need to make sure that the seam allowances are cut off before sewing. Otherwise, the patch could get caught inside the fabric.

Outline your letter

Outline letters gently on fusible. Eliminate the fusible outlining.

Iron it

Erase the shielding pane using the instructions given by the fabric store owner. You’d need to iron the fusable material on a high cotton setting.

Stick your patch to the jacket

Cover your patch with a Teflon film or put some plastic tape over it. Don’t use a heat-sensitive adhesive, as this could damage your letters. It may also be better to protect your patch with a transparent sticky film instead of a heat-resistant one. You can protect your patch from the heat of an iron by covering it with something like a Teflon sheet or plastic wrap.

The process to make Letterman Patches with modern chenille

Nowadays, there’s an easy way to manufacture large quantities of fabric by weaving together lots of small pieces of material. Still today, silk, rayon, cotton and chenille are among the most common materials used for making these products.

However, chenille remains popular for carpets and other applications due to its soft feel and pleasing appearance.

The process to make Letterman Patches:

Designing chenille patches

A “patch” company can quickly create beautiful designs and place them onto your clothing. But, to understand every single detail regarding how it was created, read more about the process.

  • You can get more information about how to create a chenille patch by contacting a company that specializes in creating them. Make sure you include sketches when sending over your ideas.
  • A professional patch designer company will create a digital version of your design. This will be sent by email to make sure your design is legitimate.
  • Sewing the design, running the cloth, and chenilling the fabric into a base shackle. Then stitching the base shackle onto the backside of the patch backing.
  • You’ll need to trim your patch before sending it out to customers. After that, you’ll send your orders to your supplier to get them ready.
  • Sewing is the last thing I want to learn how to do. I’m sure there are easier ways to do this.


A letter patch indicates honor and achievement. If you want to buy them, you can either go for a high quality brand or if you’re willing to DIY, you could just sew them up yourself. Depending on which type of patch you’re using, patches may be sewn onto clothing in different ways. Some companies sell patches, but some offer a wide range of different types of patches. Embroidery Patch Factory sells both embroidered patches and chenille patches, among other things.


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